Although you would think that plasma cutting looks like and seems like it should be an easy thing to do, the fact is that it’s not so cut and try. What you want to do it turn the plasma cutter on and point it to where you want to cut at and just make it happen. While the process of plasma cutting is for the most part pretty simple, there are still a few other occurrences that plasma cutters can give you a not so nice of a finished product when finished. Bellow are 5 tips that I found that might help you as they have helped me in your quest for being able to finish cutting any metal with a nice and easy clean cut of your metal you are cutting.
1. Clean ground location: Some hi-tech plasma cutters like Eastwood’s Versa Cut Plasma Cutter have a high frequency start, allowing the plasma arc to blast through paint and rust, cutting metal without necessitating having to clean the area that is being cut. However, the plasma cutter user needs a clean, solid ground to help create a strong arc to easily cut through metal. If it is not clean, it can create an unstable arc which may result in inconsistent cuts. Take the extra time to find a good ground location, or grind a clean clamping area. It makes all the difference!
2. Keep the torch “Slag-Free”: When plasma cutting, there will be molten metal splattering and slag goes flying, especially if you are cutting with the torch below the work surface. The slag can inadvertently make its way onto your torch electrode or nozzle. The build up of slag on the business-end of your torch can create an unstable arc and block airflow out of the nozzle. That buildup leads to poor cutting ability even on the most expensive machines. We suggest that you check the end of your torch after each cut to make sure there isn’t a build up of slag that can decrease the performance of your plasma cutter.
3. Dry Air is Friendly Air- Plasma cutters need a constant flow of clean, dry air to allow it to “punch” through the metal when cutting. This is another reason we can’t stress enough how important it is to make sure your compressor has an adequate dryer and water separator system installed. A “last chance” filter was integrated into Eastwood’s Versa Cut plasma to make sure clean, dry air reaches the plasma torch. When dirty or moisture-rich air enters into the plasma arc it will be difficult to get a stable arc going as the moisture in the air coming out of the torch will cause the arc to wander. You NEED clean, dry air to create a stable, focused arc!
4. Avoid extension cords- Keep the machine as close to the power source as possible. The same goes for using a welder: the longer and skinnier the extension cord, the more it drops the voltage your machine is receiving. This means you could be “maxing out” your machine cutting something that should only require 3/4 power because the drop in voltage at the machine is so low by the time it makes it through that 20′ extension cord. We suggest (especially on the 110V setting) keeping your plasma cutter plugged directly into an outlet. If you do need to use an extension cord, get a dedicated heavy-gauge extension cord that will have the least power drop possible. By heeding this warning you can get high quality plasma cutter performance. Remember, move the work surface or torch and ground, not the entire machine!
Check the adjustment for air pressure along with a built-in pressure gauge. Make sure you have enough air pressure going to the torch to allow the plasma arc to properly “punch” through the metal. “Too much” air isn’t as problematic as “too little” air. However we recommend that you dial the air down a bit with thinner metal to reduce the amount of slag / sparks from flying across the room….More at 5 Ways to Improve Plasma Cutter Performance | Quality Automotive …
A full tutorial walkthrough using Torchmate CAD and a Torchmate Growth 4×4 with AVHC and a Hypertherm Powermax 65 plasma to make a sign! Cutting 16GA steel with 45 amp finecut consumables, at 40 amps, 150 IPM, 0.06 height, 75 volts.
Basic Plasma Cutter Operation Explained. How to use a plasma cutter? How is the tip life? How fast is the travel speed? What you should look for in a plasma cutter!
Welding Forum Started Today here at http://www.martin-welding.com/forum/. Just doing a test post to my new twitter account at http://twitter.com/martinwelding/ via tweet my blog. In the forum we would like to have all of the following categories
and more. please help start off our forum with a posted question or even a statement. Memberships are free……..
Welding Projects is a collection of 69 practical projects that will stimulate students interest while helping them develop and practice important welding skills. Projects range in complexity from a simple set of push-up bars to a folding miter saw table to a hydraulic auto engine lift. Each project consists of scaled drawings and a complete materials list. In addition to the projects, the book also contains a section on welding safety, a guide to material identification, a page showing all welding symbols used in the project drawings, and information on painting and simple upholstery as finishing touches for the projects.
This valuable guide to quality welding covers techniques used for Indy and NASCAR race cars, experimental aircraft, and other applications requiring high-quality welds, including 4130 steel, stainless and aluminum. Learn how to select equipment, set up your welding shop, pre-weld jigging and fitting, and how to choose the right process and fill metal for each project. Includes chapters on the latest technology in filler metals and welding rod.
Welding is a fun and surprisingly affordable activity, with complete welding kits available at home-improvement stores for a few hundred dollars. This book shows you everything you need to know to become a competent and safe welder of a wide variety of metal projects. Featured projects include a coffee table, magazine rack, wine rack, truck rack, firepit, and gate.The time has never been better to learn to weld. New tools and equipment are lower in price and easier to use. Growing interest in metalworking has made supplies easier to come by, with most home-improvement stores now stocking a variety of metals and fuels. As interest in welding expands, the number of great plans and designs continues to grow. For evidence you need only open this updated edition ofWelding Complete.Packed with fresh designs and up-to-date information, this new book is your personal metal shop teacher.
Jackson and Bradley are looking for the perfect science fair project, but their ideas are less than stellar. When a spaceship lands in Bradley''s bedroom, they go on a race through space. They''re chased by bullies, learn all about the Martian moons, and find the perfect project for the fair.
Suggested age range for readers: Ages 6-11
Packed with creative ideas and uplifting quotes, this little volume is your road-map to changing your routine and feeling happy. Whether you want a lift to your day, a long-term project to engage your attention or a fresh perspective on life, dip into Project Happiness’ for your next step towards joy.
ExpressExec is a unique business resource of one hundred books. These books present the best current thinking and span the entire range of contemporary business practice. Each book gives you the key concepts behind the subject and the techniques to implement the ideas effectively, together with lessons from benchmark companies and ideas from the world’s smartest thinkers. ExpressExec is organised into ten core subject areas making it easy to find the information you need: 01 Innovation 02 Enterprise 03 Strategy 04 Marketing 05 Finance 06 Operations and Technology 07 Organizations 08 Leading 09 People 10 Life and Work ExpressExec is a perfect learning solution for people who need to master the latest business thinking and practice quickly.
Each book covers a key area of language teaching, followed by examples and discussion of actual classroom materials and techniques. Each book covers a key area of language teaching, followed by examples and discussion of actual classroom materials and techniques. This book provides ideas for projects that are designed to improve competence in the four skills as well as in making presentations, recording a video, producing articles and reports.
Organizations of every type struggle to remain relevant in their marketplace. They continuously strive to introduce new products and services at a rate that satisfies their customers. In their search for fresh ideas, organizations often overlook the most significant source of new thought their employees. Today’s employees are knowledgeable and able to see opportunities or solutions to problems. This book describes a process for turning “great ideas” into actionable proposals. It presents a simple, but powerful set of questions that has proven to deliver a never-ending stream of inspiration to an organization. Although formal processes for project initiation, execution, and completion may be firmly embedded in an organization’s project life cycle, little is said about project origins. In Project Identification , the author provides a formal process that encourages and enables all of your employees, from the corporate suite to the college hire, to participate in the innovation process. The book presents a mechanism for identifying and capturing great ideas and inspired thought as new project proposals. It provides you with a repeatable process to organize, evaluate, and then select candidate projects for initiation. In the first part of the book, the author describes the complete project life cycle and explains how the Project Identification process complements the formal Project Management methodology. The book then presents a series of questions that guide the decision-making process for identifying new projects. For each question, the author includes an example from a real proposal that demonstrates how to craft useful content. The book concludes by explaining how to capture and manage each of the formal proposals and make sure they are properly considered. It details the transition of a candidate project to a live effort, ready for project initiation. This book can help streamline how your organization conceptualizes and approves projects. It will help you deliver a continuous source of fresh ideas for solving your most challenging business problems.
welding project ideas
Determine the amount of iron is needed for a particular project may be difficult
Sheet metal is a type of aluminum is mainly used in construction. It is used for the manufacture of heating, ventilation, air conditioning ducts, the ceilings, siding, gutters, and skylights. Sheet metal is very pleasant to work with, because it can be cut, folded, and how many ways to meet the specifications of the work to be used. Chapa is treated with saws, shears and presses. Veneers are very thin, it is very easy to work with.
Determine the amount of metal required for a particular project can be misleading. It is wonderful sheet software available to help with the calculations. For those who do not have such software, you will need to calculate the amount needed to measure the sheet design project, then cut the sheet to meet the specifications.
Once the sheet has been ongoing, is provided by different methods. It can be welding, bolting, cement, rivets, or a connection device designed for use with sheet metal.
It is important to use safety equipment while working with sheet metal. Use proper eye protection when cutting the sheet. It can easily cause damage if it enters the eye. Sheet metal can also be cut to avoid sharp edges. Wear gloves when handling the sheet.
Working with sheet metal requires attention to security issues and attention to detail. Plates can be processed in a factory or workplace. There are thousands of people who are in the profession of sheet metal working in the construction sector. This is a job that pays well, with the average wage is approximately $ 23.00 per hour. If you are interested in working with sheet metal, is a good idea to have a solid understanding of mathematics including algebra and geometry.
sheet metal used for manufacture of many items we use every day. It is mainly used in the construction of various parts of our house, we are counting on heating, air conditioning and comfort. Sheet metal is relatively inexpensive and very easy to work with them. You can buy in stores veneer Most stores and renovation.